



After two and a half weeks of some ridiculously windy weather and great times with friends, it is time for us to move on southward. Last night we said good-bye, tomorrow morning we leave the Abacos and head to the Exumas via Eleuthera.
One of the best things about meeting new cruisers while traveling is that it’s just like summer camp as a kid. Friendships that can oftentimes take months or years to develop happen overnight. But since we are all traveling in different directions, we are often saying good-bye to our newfound best friends. On this trip we were able to re-visit with friends we made last year, and enjoy the company of new friends. With email, blogs, and facebook it is easier than ever to stay in touch, looking forward to the day we will meet up again. Tomorrow will just be me, IB and Passport alone on the great big fishpond, knowing new friends and a glass of rum await us somewhere ahead.
Day after day of being stuck in Marsh Harbour as fronts keep rolling through, we think we may have found a day to leave, until we listen to the morning weather report. Tonight would be fine somewhere else but tomorrow we would just have to be back, the weather is not so fabulous anyway, so put we stay. Friday morning we awake to a beautiful, calm, sunny day, could this really be the day that is forecast for gale force winds? At least the morning looks good. In desperate need to stretch out our legs and get off the boat, we head over to nearby Mermaid Reef with our friends on Makani for a little snorkeling. It’s a protected reef, so the spears stay on the boat, no fish for dinner tonight. The sun is warm, the water is completely calm, it all made for an enjoyable snorkel. Heading back to the boat less than two hours later, the winds have picked up to 10kts and getting stronger. It has begun. The winds slowly build all day, the gale force winds are expected to arrive as the sun set. It was late… but it did not disappoint. While IB was on anchor watch, I drifted off to sleep for a short nap. I was abruptly awakened, as the boat heeled over to port, dumping the contents of the galley counter on the floor. We were battered with steady 35-40 kt winds with gusts up to 50. Fortunately, the strong gusts only last a couple of hours and the wind settled down to around 30kts for most of the night.
We have several reasons for wanting a hard top dodger. IB’s top reason: to be able to stand on it to reach the boom. My top reason: less canvas to replace, it’s so much easier to make panels of windows rather than a full canvas dodger. I’m glad IB has his own reasons, since I’m still trying to explain the finer aspects of sewing and why it’s so much harder to sew the full dodger. After all, everything is easy when someone else does it, as I’ve often commented on his projects.
Never having tackled fiberglass, our first step was getting a quote to have it made… professionally. We were quoted a figure around $4000. Somehow the summer slipped by and a decision was never made, there was not enough time left for the professional route. Decision made through indecision. In the meantime, I ran across a website of a cruiser who made his own fiberglass hardtop and he gave us some simple directions. It didn’t look so hard, so we figured we’d give it a try. Our total cost: under $800.
The plan: reinforce our existing dodger frame with four stainless supports; bend an FRP panel to fit the frame, fiberglass and paint. It was one of those super easy projects, since circumstance took me home to visit my family while my husband tackled the project.
Since we were fortunate enough to have the use of a friends backyard the entire project was completed off the boat. (Thanks Paul and Rachel!) The frame was attached to a wooden base and the FRP panel then bent to the shape of the frame and secured to the frame with fishing line. The panel was then marked and cut to size. Our choice for fiberglass materials was biaxial mat with epoxy resin. The mat was laid over the panel and cut to size. We pre-cut three pieces, planning to lay three layers the first day. The first piece was laid over the FRP panel, slathered with epoxy resin, and any bubbles were smoothed out. This process was then repeated two more times. Sort of like making baklava, but not so good to eat when it’s done. Now comes one of the most important steps that must be executed with the utmost precision: crack open a beer, drink and enjoy! Tomorrow the fiberglass process is repeated again, or in the words of our dear friend Frank, “Same f*&%#@! Thing!”
The rough edges get cut to size and sanded to a nice round edge. Now begins the faring process. Epoxy resin I mixed with glass micro bubbles, not to be confused with microbrew, that’s what you get at the end of the day. Apply the faring compound with a roller over the surface and smooth with a squeegee. In this case, the bigger, the better. Allow to dry; repeat as necessary until happy with the result. Prime, paint and it’s done. The finishing touches include the track to hold the canvas windows, and the canvas windows; my job, that’s not yet done. I have a good excuse; by the time I got back to Fort Lauderdale it was time to leave, so nothing else got done. Before I can pattern to make the canvas, the track needs to be in place. That’s IB’s job. He has a good excuse too. Before he can take the hard top off to install the track we need a day (preferably two) that the winds are not blowing 20 kts. And so the project will get completed .. mañana

At the Annapolis Boat show, we saw a display at Wells Marine, it looked just like the arch and davits we had in mind. We told them what we wanted. They said, “No problem.” They showed us pictures. We thought they looked good. The next day, they came to our boat and took measurements. Several weeks later we received drawings of the arch they would like to build us. The drawings were nothing like the pictures they showed us, and did not look like they would result in a functioning product. When we asked them about our concerns the reply we received was, tell us what you want, give us measurements and we’ll build it. Not quite the expertise we were planning to pay for. We scratched them off our list.
In a last ditch effort we tried to call stainless manufactures in Fort Lauderdale. No one returned our calls. A canvas shop recommended Alex Castro, with Ocean Tops, and gave us his number. Our attempt to call left us with no new result. Living and traveling on a boat has a way of allowing one to forget about conventional schedules and holidays, our life is scheduled around the weather. Given we tried our calls just after Christmas, we were a bit surprised when first thing after the New Year Alex returned our call. By then we wanted to leave in two weeks time and didn’t think there was anyway to get an arch built in that time frame. Alex surprised us again when he told us he could not only build what we want but he had some time available and could complete it in two weeks. He showed up that afternoon to take some measurements, evaluate the project and give us a quote. We shared our ideas, concerns, and goals; he knew just what needed to be done. The next day, he showed up with his tools and got started.
The bones of the arch were built in one afternoon on our boat. Alex worked with us, involving us in the design, position and function of the arch. We are typically do-it-yourselfers, but on this project; we did not have the knowledge, skills, experience or the time to acquire them. Being so closely involved in the construction assured us that the result would be just what we wanted.
IB did appear a bit concerned when Alex first brought out the grinder and began cutting apart the stainless rails on Passport. The point of no return, after the rails are cut apart there’s no backing out. At the end of the day we cold see what the arch would look like, and no guessing as to how it would fit. Until the day of installation, the remainder of the work would be completed back at Alex’s shop. As he packed up his tools and loaded the arch in his truck, we looked at our boat, where there used to be rails and said, “See you soon.”
We were quite impressed with the quick efficiency in which he completed the project. Within a week he returned with the arch finished and ready to do the installation. For the arch and rails around the cockpit to flow together as one unit, the cockpit rails were completely replaced. The end result is not just a strong functional arch, davits to lift and carry our dingy, or a rope swing, but a work of art.










headed up the New River to our home, for now. We are very grateful to John and Susan for letting us tie up at their house and enjoy this beautiful river. We even had a welcoming party come out to greet us.
Some of the night life.



